Physical component testing to simulate dynamic marine load conditions

The reliability and integrity of components used in the marine offshore environment is paramount for the safety and viability of offshore installations. The engineering challenge is to design components that are robust enough to meet reliability targets whilst lean enough to minimise cost. This is particularly the case for offshore marine renewable installations which operate in the same, possibly harsher, environment as offshore oil and gas installations, and are subjected to highly cyclic and dynamic wave, wind and operational load conditions. The cost of electricity produced has to compete with other means of electricity generation and does thus not offer the same profit margins available as oil and gas commodities. As a result, components for marine renewable installations have to meet the target reliability, without the application of costly safety factors to account for load and environmental uncertainties. Industries with similar design tasks such as the aviation or automotive industry have successfully used a service simulation test approach to develop robust yet lean designs. This paper builds on an approach to establish and validate the reliability of floating renewable energy devices in which dedicated component testing using the purpose built Dynamic Marine Component test rig (DMaC) plays a pivotal role to assess, validate and predict the reliability of components in the marine environment. This paper presents a test rig for both static and fatigue tests of marine components such as mooring lines and mooring shackles under simulated or measured load conditions and provides two case studies from recently conducted mooring component tests. This includes an investigation into the load behaviour of synthetic mooring ropes and the ageing of mooring shackles.